PPE Compliance Update: What the New EN 397:2025 Safety Helmet Standard Means for You

Did you know the new EN 397:2025 industrial safety helmet standard has officially replaced EN 397:2012+A1:2012?

The older version has now been withdrawn, meaning all new helmet purchases, and all PPE compliance planning, must align with the updated requirements.

This change affects anyone responsible for worker safety on UK construction and industrial sites, including site managers, procurement teams, HSE coordinators and business owners. With HSE regulations tightening around PPE selection, compatibility and performance, understanding the new standard is essential for staying compliant and keeping your workforce protected.

Why the Standard Has Changed

Modern construction environments have evolved significantly. Workers commonly use helmets with mounted accessories, ear defenders, visors, lights, communication equipment, and a growing proportion of tasks involve working at height. The traditional "one-type-fits-all" standard from 2012 no longer reflected real-world risks.

EN 397:2025 introduces clearer testing methods and more realistic protection requirements so that helmets:

• Offer the right type of impact protection for the task
• Perform correctly with approved accessory combinations
• Support consistent safety outcomes across UK and EU job sites

Ultimately, the update aims to strengthen both worker safety and employer compliance.

The Two Key Changes You Need to Know

Clear Distinction Between Ground-Level and Working-at-Height Protection (Type 1 vs Type 2)

The biggest structural change in EN 397:2025 is the introduction of two helmet classifications:

What this means for you

• The same helmet cannot automatically be assumed suitable for all tasks.
• Workers performing height-related tasks may need Type 2 protection as standard.
• HSE is likely to expect correct selection during audits, toolbox talks, and investigations.

FixFirm Recommendation

If your team works across both environments, FixFirm recommends the JSP Z011-7205 Dual-Switch Helmet, engineered and tested for both ground and height applications.

It meets the latest EN standards and allows switching between performance modes depending on the task. Product information should be taken directly from the official JSP Safety specification, not the FixFirm website, as updates are in progress.

Stricter Rules on PPE Compatibility

EN 397:2025 reinforces a critical point: helmets and accessories must be tested and certified as a complete system. This includes:

• Ear defenders
• Visors
• Chinstraps
• Communication units
• Helmet-mounted lamps
• Face shields

The key rule:

You cannot mix a helmet from one brand with accessories from another unless the manufacturer has explicitly tested and approved the combination.

Why this matters:

• An incompatible accessory may reduce protection levels.
• Certification can be invalidated if mixed systems are used.
• HSE inspectors increasingly look for "whole-system PPE compliance."
• Mixing brands may expose employers to liability if an accident occurs.

This area can be complex, and many businesses are surprised to learn that some of their current combinations are not approved under the new rules.

How FixFirm Helps You Stay Compliant

FixFirm supplies a comprehensive range of EN 397-certified helmets and accessories designed to meet both Type 1 and Type 2 safety requirements. We work with leading PPE brands to provide tested, compatible systems for all types of construction environments.

Featured Head Protection Option from FixFirm
JSP EVO 5 DualSwitch Helmet - A premium dual-standard industrial safety and climbing helmet (model AKS270-000-800) capable of switching between EN 397 and EN 12492 mode at the flick of a switch.

• Certified to EN 397 and EN 12492
• Dual-standard switch for ground + height working
• EPP liner offering side, front and rear impact protection
• Tough ABS shell
• Vented design helps reduce internal temperature by 2-3 Degrees Celsius
• Universal accessory slots for visors, ear defenders, eyewear and lamp brackets

What the Law Requires You to Do

Under UK law - including the PPE at Work Regulations 2022, HASAWA 1974, and CDM 2015 - employers must ensure PPE is:

• Suitable for the risks involved
• Compatible when worn together
• Maintained, replaced, and stored correctly
• Issued with proper instructions and training

EN 397:2025 now defines what "suitable industrial helmet protection" looks like. Using outdated or incompatible equipment may fall short of legal expectations.

How Businesses Should Prepare Now

With the 2012 standard withdrawn, now is the time to update your PPE strategy. FixFirm recommends:

1. Audit your current helmets

Identify which products comply with EN 397:2012 only and plan replacements.

2. Separate ground and height equipment

Ensure teams understand the difference between Type 1 and Type 2 protection.

3. Standardise compatible systems

Avoid mixing brands unless certified as compatible.

4. Update procurement documentation

Specify EN 397:2025 requirements for all future helmet purchases.

5. Train your staff

Include helmet classification and compatibility rules in toolbox talks.

Why Choose FixFirm for PPE Compliance

• 50+ years supporting the trade - trusted by construction, modular, and M&E sectors.
• Compliance-focused guidance - our team helps interpret new standards and select suitable PPE.
• Approved, tested systems - we partner with leading manufacturers like JSP.
• On-site and remote PPE audits available - ideal for multi-site or growing teams.

FixFirm ensures your team stays safe, compliant and well-equipped, without unnecessary cost or confusion.

Stay Ahead of EN 397:2025 with FixFirm

Whether you need Type 1 helmets, dual-purpose height protection, or a compatibility assessment for your accessories, FixFirm is here to help. We'll review what you already use and give you clear recommendations on the safest, most budget-friendly options for your team, without overwhelming you with product lists.